Plasma Cutting Consumable F521 Protection Cap.11.855.421.081 For Kjellberg Torch

Dismounting of used consumables

1.Manually unscrew the protective cap (xx.07) together with the swirl gas cap (xx.06).

(Press out swirl gas cap from protective cap.)

2.Unscrew nozzle cap (xx.05) by aid of a torch tool - PerCut 440-450* (60.02).

3.Take out the nozzle (xx.04) together with the gas guide (xx.03) by aid of a

torch tool - PerCut 440-450* (60.02).

4.Pull out the gas guide (xx.03) from the nozzle (xx.04) by aid of the specific wrench (60.03).

5.Unscrew the cathode (xx.02) by aid of a torch tool - PerCut 440-450* (60.02).

6.Remove the cooling tube (xx.01) using the socket wrench (60.01) when changing technology or

changing data set in accordance with the cutting data.

Mounting of new consumables

1.Screw in the cooling tube (xx.01) by aid of a socket wrench (60.01).

2.Tightly screw in the cathode (xx.02) by aid of a torch tool - PerCut 440-450* (60.02).

3.Insert the gas guide (xx.03)

4.Insert the nozzle (xx.04) into the torch head (see picture on next page). Turn the nozzle such that the

nozzle's wide groove is positioned exactly above the oval opening in the torch head. Then insert the

nozzle until stop. Now the nozzle is locked and cannot be turned anymore.

5.Position the nozzle cap (xx.05) by aid of a torch tool - PerCut 440-450* (60.02) and fasten hand tight

6.Position the swirl gas nozzle (xx.06) and manually fasten with the protective cap (xx.07).

O-rings only need replacement in case of deformation or damage.

Plasma Cutting Consumable F521 Protection Cap.11.855.421.081  For Kjellberg Torch